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Polygon Turning Machine

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Product Description

Our company is instrumental in manufacturing highly dependable Polygon Turning Machine, widely appreciated for its shortest cutting time as compared to conventional milling. This Polygon Turning Machine helps in mass production and batch production in diverse industries. Our Polygon Turning Machine is concentric to the job axis and rotate along the tools. Polygon Turning Machine offered by us is acknowledged for its process which lowers the cost per piece as compared to any other process.

Construction of Polygon Turning Machine
Polygon Turning Machine offered by us is available in three models like BPTM-1A, BPTM-2A & BPTM-4A. This Polygon Turning Machine has two Axis with servo CNC systems for longitudinal movement. There is a cross slide with mechanical gearbox fixed spindle and speed ratio of 1:1.5 or 1:2. There is variable frequency drive because of Spindle speeds variables. These Polygon Turning Machine relevant for even numbered polygons at the end of the component and at the middle.

Benefits of Polygon Turning Process
  • Faster than conventional machining
  • Relevant for mass production and batch production
  • Easy set-up and changeover for variety of component
  • Highly cost effective in terms of tooling
  • Teeth or Rachet Cutting is easily done on face by polygon turning machine
  • Inexpensive turning inserts are used instead of milling cutters for machining
  • Unique Generation Process like Gear Hobbing
  • Best surface finish and burr control

General application and Models

Applications / Models BPTM - 1A BPTM - 2A BPTM - 4A
Two Flats at the end of component Possible Possible Possible
square at the end of the component Possible Possible Possible
Hexagon at the end of component Possible Possible Possible
Triangle at the end of components Possible Possible Possible
Even numbered slots on face Possible Possible Possible
Polygons in the middle of the component Not Possible Possible Possible
Tapers, Champers & contours Not Possible Possible Possible
Limited Polygons at both ends Not Possible Possible Possible
Odd Numbered Slots on Face Not Possible Not Possible Possible
Odd Numbered Polygons Not Possible Not Possible Possible
Part clamped between centers Not Possible Not Possible Possible
Ratchet Teeth on Face Not Possible Not Possible Possible
Ratchet Teeth on OD Not Possible Not Possible Possible
Spline/Serrations on OD Not Possible Not Possible Possible

Specifications

Models BPTM - 1 BPTM - 2A BPTM - 4A
Job Holding Collet Chuck Collet Chuck Collet Chuck
Job Clamping By Hydraulic By Hydraulic By Hydraulic
Max. Chucking Diameter 42 mm 42 mm 42 mm
Max. Machining Length 70 mm 70 mm 175 mm
Max. Polygon A/F 80 mm 80 mm 70 mm
Spindle moter 2 HP / 1440 RPM 2 HP / 1440 Suitavle servo Motor
Spindle rpm varies By VFD By VFD By VFD
Tool Head x-axis sroke - 60 mm 125 mm
Tool Head Z-axis sroke 120 mm 120 mm 185 mm
X - axis Servo Motor 4Nm / 2000 rpm 4Nm / 2000 rpm 6Nm / 2000 rpm
Z - axis Servo Motor 4Nm / 2000 rpm 4Nm / 2000 rpm 6Nm / 2000 rpm
Spindle accracy 10 Microns 10 Microns 10 Microns
Tail Stock Stroke/Taper - - 50 mm / MT-3
Centralized Lubrication ¼ hp ¼ hp ¼ hp
Coolant Pump Optional Optional Optional
Control Voltage 220 VAC / 24 VDC 220 VAC / 24 VDC 220 VAC / 24 VDC
Main Power Supply 3 Ph - 415V - 50Hz 3 Ph - 415V - 50Hz 3 Ph - 415V - 50Hz
Connected Load 3.6 KW 4.6 KW 5 KW


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